ABB PFEA113-IP20并非直接作为张力传感器存在，而是属于ABB PFEA113系列张力控制器中的一款具有IP20防护等级的产品

一、产品概述

• 产品系列：ABB PFEA113系列张力控制器是ABB公司生产的一系列高性能张力测量与控制设备，广泛应用于各种需要张力控制的工业领域。
• 产品特点：该系列控制器以其高精度、稳定可靠、易于集成、适应性强和用户友好等特点而著称。

• IP20防护等级：PFEA113-IP20表示该产品具有IP20的防护等级，意味着它能够防止直径大于12.5mm的固体异物进入设备内部，但不适用于潮湿或有水滴的环境，通常需要安装在干燥的控制柜内。

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二、核心功能与特性

• 高精度测量与控制：采用先进的传感器技术和信号处理算法，能够实现对张力的精确测量和控制，满足各种高精度张力控制需求。
• 稳定的性能表现：能够在各种恶劣环境条件下保持稳定的张力测量和控制，确保生产过程的稳定性和产品质量的一致性。
• 多种通信接口和扩展能力：支持串行通信（如RS232、RS485等）和以太网接口等多种通信协议，可以方便地与其他设备或控制系统集成。同时，模块化设计支持扩展模块，灵活适配不同传感器和执行机构。
• 可编程性：用户可以根据实际需求配置和调整张力控制参数，具有友好的人机界面和简单的编程方式，方便用户进行配置、调试和维护。
• 自适应PID控制：根据材料特性（如弹性模量、厚度）和运行状态（速度、加速度）自动调整PID参数，减少人工调试时间。
• 锥度张力控制：支持线性锥度和S型锥度，通过预设张力梯度避免卷材内紧外松。
• 速度补偿：根据主轴速度实时修正张力设定值，防止材料拉伸变形。

• 实时监控与故障记录：通过HMI或上位机软件显示张力实际值、设定值、输出信号等参数，并存储最近100条故障信息，便于快速定位问题。

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三、技术参数

• 控制通道数：1（单通道型号，支持扩展至4通道）
• 控制方式：PID闭环控制（支持自整定功能）
• 张力测量范围：0.1~2000N（依传感器量程调整，最大可扩展至5000N）
• 控制精度：稳态工况≤±0.5%设定值，动态工况≤±1%设定值
• 响应时间：≤10ms（从张力变化到输出稳定90%的时间）
• 工作温度范围：-10℃~+55℃（存储温度：-25℃~+70℃）
• 电气参数：供电24V DC ±10%（功耗≤15W），支持多种输入/输出信号
• 机械参数：尺寸（宽×高×深）105mm×160mm×120mm（DIN导轨安装，占用4TE空间），重量≈0.8kg

四、应用场景

• 印刷和涂覆：确保卷材在整个生产线上保持适当的张力，以获得高质量的输出。
• 拉伸和挤出：在塑料、橡胶等工业中，用于拉伸和挤出过程，确保材料在生产过程中的张力得到精确控制。
• 卷绕：在纸张、金属、塑料卷绕过程中，用于调整卷取速度以维持适当的张力，防止材料断裂或损坏。
• 纺织业：控制纱线或织物的张力，确保生产的质量和一致性。
• 包装行业：确保包装材料的紧密度和稳定性，特别是对薄膜、纸张或其他卷材的包装。
• 金属加工与电缆制造：维持适当的张力，确保生产线的顺畅运行并防止产品损伤。

ABB PFEA113-IP20 does not exist directly as a tension sensor, but is a product with IP20 protection level in the ABB PFEA113 series tension controller

1、 Product Overview

Product series: ABB PFEA113 series tension controller is a series of high-performance tension measurement and control equipment produced by ABB, widely used in various industrial fields that require tension control.

Product features: This series of controllers is known for its high precision, stability and reliability, ease of integration, strong adaptability, and user friendliness.

IP20 protection level: PFEA113-IP20 indicates that the product has an IP20 protection level, which means it can prevent solid foreign objects with a diameter greater than 12.5mm from entering the interior of the equipment. However, it is not suitable for humid or water droplet environments and usually needs to be installed in a dry control cabinet.

2、 Core functions and features

High precision measurement and control: Advanced sensor technology and signal processing algorithms are used to achieve precise measurement and control of tension, meeting various high-precision tension control requirements.

Stable performance: able to maintain stable tension measurement and control under various harsh environmental conditions, ensuring the stability of the production process and consistency of product quality.

Multiple communication interfaces and expansion capabilities: Supports multiple communication protocols such as serial communication (such as RS232, RS485, etc.) and Ethernet interfaces, making it easy to integrate with other devices or control systems. At the same time, the modular design supports expansion modules and flexibly adapts to different sensors and actuators.

Programmable: Users can configure and adjust tension control parameters according to their actual needs, with a friendly human-machine interface and simple programming methods, making it convenient for users to configure, debug, and maintain.

Adaptive PID control: Automatically adjust PID parameters based on material properties (such as elastic modulus, thickness) and operating conditions (speed, acceleration), reducing manual debugging time.

Conical tension control: supports linear taper and S-shaped taper, and avoids internal tightness and external looseness of the coil through preset tension gradient.

Speed compensation: Adjust the tension setting value in real-time based on the spindle speed to prevent material stretching and deformation.

Real time monitoring and fault recording: Display the actual tension value, set value, output signal and other parameters through HMI or upper computer software, and store the last 100 fault information for quick problem location.

3、 Technical parameters

Number of control channels: 1 (single channel model, supports expansion to 4 channels)

Control method: PID closed-loop control (supporting self-tuning function)

Tension measurement range: 0.1~2000N (adjustable according to sensor range, maximum expandable to 5000N)

Control accuracy: steady-state condition ≤ ± 0.5% set value, dynamic condition ≤ ± 1% set value

Response time: ≤ 10ms (time from tension change to output stability of 90%)

Working temperature range: -10 ℃~+55 ℃ (storage temperature: -25 ℃~+70 ℃)

Electrical parameters: Power supply 24V DC ± 10% (power consumption ≤ 15W), supports multiple input/output signals

Mechanical parameters: dimensions (width x height x depth) 105mm x 160mm x 120mm (DIN rail installation, occupying 4TE space), weight ≈ 0.8kg

4、 Application scenarios

Printing and coating: Ensure that the coil maintains appropriate tension throughout the entire production line to achieve high-quality output.

Stretching and Extrusion: Used in industries such as plastics and rubber to ensure precise control of material tension during the production process.

Winding: Used in the process of winding paper, metal, and plastic to adjust the winding speed to maintain appropriate tension and prevent material breakage or damage.

Textile industry: Control the tension of yarn or fabric to ensure the quality and consistency of production.

Packaging industry: Ensure the tightness and stability of packaging materials, especially for packaging of films, paper, or other rolls.

Metal processing and cable manufacturing: Maintain appropriate tension to ensure smooth operation of the production line and prevent product damage.

主要产品，货源充足，库存充足：

1.福克斯波罗Foxboro：I/A系列系统、FBM（现场输入/输出模块）序列控制、梯形逻辑控制、事故召回处理、DAC、输入/输出信号处理、数据通信与处理。

2.Invensys TrIconex：冗余容错控制系统，最现代的基于三重模块冗余（TMR）结构的容错控制器。

3.WestInghouse（西屋）：OVATION系统、WDPF系统、MAX1000系统备件。

4.Rockwell Allen-Bradley：ICS TRIPLEX、RelIance Ryan、SLC 500/1747/1746、MIcroLogIx/1761/1763/1762/1766/1764、CompactLogIx/1769/1768、LogIx 5000/17956/176774,PLC-5/1771/1785等

5.SchneIder ModIcon：Quantum 140系列处理器、控制卡、电源模块等。

6.ABB：工业机器人零配件DSQC系列（2号、3号、4号、S4C号、S4C号、IRC5号），

7.百利INFI 90等

8.Motorola（摩托罗拉）：MVME 162、MVME 167、MVME1772、MVME177等系列。

9.XYCOM：I/O、VME板和处理器。

10.GE FANUC（GE FANUC）：模块、卡、驱动器等备件。

11.Yaskawa（安川）：伺服控制器、伺服电机、伺服驱动器。

12.Bosch Rexroth（博世力士乐）：Indramat、I/O模块、PLC控制器、驱动模块等。

13.Woodward（伍德沃德）：SPC阀位控制器，PEAK150数字控制器。

14.工业机器人系统备件

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