ABB PFEA113-IP65 张力传感器控制器（实际为 PFEA113 系列中具备 IP65 防护等级的型号）是 ABB 推出的一款高精度、高可靠性的工业级张力控制设备，专为卷材或连续材料在生产和加工过程中的张力控制设计。

一、核心功能与特性

1. 高精度测量与控制：

   • 测量范围覆盖0-200%满量程，精度达±0.1%满量程，响应时间<10ms。
   • 支持多种张力反馈信号，如张力传感器、编码器信号，确保实时、准确的张力监测。

2. 智能控制算法：

   • 不仅支持恒张力模式，还具备速度关联张力、锥度控制等复杂策略。
   • 在印刷机加速或薄膜线换卷阶段，控制器能实时动态补偿张力波动，减少材料浪费率达15%以上。

3. 模块化与扩展性：

   • 支持4个称重传感器直接接入，提供6路可配置模拟输出。
   • 通过Profibus-DP实现信号集成与级联，最多可串联3台控制器实现12路传感器协同控制。

4. 高防护等级与适应性：

   • IP65密封防尘防喷溅设计，适应湿度、粉尘等恶劣车间环境。
   • 工作温度覆盖0-55℃，确保在各种工业环境下稳定运行。

5. 易用性与维护性：

   • 搭载多语言2×16字符显示屏，配合面板按键实现参数一键调节。

   • 内置自诊断系统持续监测信号异常、负载超限、通信中断等故障，触发4路可编程数字输出报警。

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二、技术参数

• 处理器速度：0.5 A rms, 330 Hz
• 电源电压：DC 24 V (18 - 36 V)
• 功率：7.5W（也有说法为12W）
• 重量：1.05kg
• 批号：3BSE050092R65（具体批号可能因产品版本而异）

三、应用场景

1. 印刷包装行业：

   • 在高速凹印机、柔印设备中保持薄膜/纸张张力恒定，杜绝套色偏差与拉伸变形。
   • 用于制袋机、复合机等设备，维持包装材料在加工过程中的张力稳定，提升成品平整度。

2. 线缆制造：

   • 解决铜丝缠绕时的嵌入、松卷问题，确保线缆结构均匀性和电气性能达标。

3. 纺织染整：

   • 控制纱筒退绕张力，避免断纱、毛羽增多，提升织物品次率。

4. 造纸与薄膜拉伸：

   • 配合压磁式传感器（如PFTL101系列），在分切、复卷过程中实现张力微米级控制。

5. 其他工业领域：

   • 可扩展应用于锂电池极片分切、无纺布生产等对张力敏感的生产线，适配多种卷材材质与宽度。

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四、优势分析

1. 高精度与高可靠性：

   • 采用先进的测量技术和高品质零部件，确保长时间稳定运行，减少故障和维护成本。

2. 高灵敏度与快速响应：

   • 能够实现对张力变化的快速响应和精确控制，确保卷材或连续材料在生产过程中的稳定张力。

3. 易于集成与灵活配置：

   • 兼容工业总线协议（如PROFINET、EtherCAT），可与ABB PLC或第三方自动化系统（如西门子、罗克韦尔）通信，实现远程监控与参数调整。
   • 支持多种控制算法和参数设置，可以根据不同的材料和工艺需求进行灵活配置。

4. 用户友好与维护简便：

   • 具有简单易用的操作界面和诊断功能，方便进行参数设置、操作和故障排查。
   • 定期校准建议（如每6个月进行零点校准）和诊断代码处理指南，降低维护难度和成本。

The ABB PFEA113-IP65 tension sensor controller (actually a model with IP65 protection level in the PFEA113 series) is a high-precision and high reliability industrial grade tension control device launched by ABB, designed specifically for tension control of coil or continuous materials in production and processing.

1、 Core functions and features

High precision measurement and control:

The measurement range covers 0-200% of the full range, with an accuracy of ± 0.1% of the full range and a response time of<10ms.

Support multiple tension feedback signals, such as tension sensors and encoder signals, to ensure real-time and accurate tension monitoring.

Intelligent control algorithm:

Not only does it support constant tension mode, but it also has complex strategies such as speed dependent tension and taper control.

During the acceleration or rewinding stage of the printing machine, the controller can dynamically compensate for tension fluctuations in real time, reducing material waste by more than 15%.

Modularity and Scalability:

Supports direct connection of 4 weighing sensors and provides 6 configurable analog outputs.

By using Profibus DP to achieve signal integration and cascading, up to 3 controllers can be connected in series to achieve collaborative control of 12 sensors.

High protection level and adaptability:

IP65 sealed dust-proof and splash proof design, suitable for harsh workshop environments such as humidity and dust.

The working temperature covers 0-55 ℃ to ensure stable operation in various industrial environments.

Usability and maintainability:

Equipped with a multilingual 2x16 character display screen, combined with panel buttons to achieve one click parameter adjustment.

The built-in self diagnostic system continuously monitors faults such as abnormal signals, overload, and communication interruptions, triggering 4-channel programmable digital output alarms.

2、 Technical parameters

Processor speed: 0.5 A rms, 330 Hz

Power supply voltage: DC 24 V (18-36 V)

Power: 7.5W (also known as 12W)

Weight: 1.05kg

Batch number: 3BSE050092R65 (specific batch number may vary depending on product version)

3、 Application scenarios

Printing and packaging industry:

Maintain constant film/paper tension in high-speed gravure printing machines and flexographic printing equipment to prevent color deviation and stretching deformation.

Used for bag making machines, laminating machines and other equipment to maintain stable tension of packaging materials during processing and improve the flatness of finished products.

Cable manufacturing:

Resolve the embedding and loosening issues during copper wire winding, ensuring the uniformity of cable structure and meeting electrical performance standards.

Textile dyeing and finishing:

Control the unwinding tension of the yarn drum to avoid yarn breakage and increased fuzz, and improve the weaving rate of the fabric.

Paper making and film stretching:

Cooperate with pressure magnetic sensors (such as PFTL101 series) to achieve micrometer level tension control during slitting and rewinding processes.

Other industrial sectors:

Scalable for tension sensitive production lines such as lithium battery electrode slitting and non-woven fabric production, suitable for various roll materials and widths.

4、 Advantage analysis

High precision and high reliability:

Adopting advanced measurement technology and high-quality components to ensure long-term stable operation, reduce faults and maintenance costs.

High sensitivity and fast response:

Capable of achieving rapid response and precise control of tension changes, ensuring stable tension of coils or continuous materials during the production process.

Easy integration and flexible configuration:

Compatible with industrial bus protocols such as PROFINET and EtherCAT, it can communicate with ABB PLC or third-party automation systems such as Siemens and Rockwell to achieve remote monitoring and parameter adjustment.

Supports multiple control algorithms and parameter settings, and can be flexibly configured according to different material and process requirements.

User friendly and easy to maintain:

It has a simple and easy-to-use operating interface and diagnostic functions, making it easy to set parameters, operate, and troubleshoot.

Regular calibration recommendations (such as zero calibration every 6 months) and diagnostic code processing guidelines to reduce maintenance difficulty and costs.

主要产品，货源充足，库存充足：

1.福克斯波罗Foxboro：I/A系列系统、FBM（现场输入/输出模块）序列控制、梯形逻辑控制、事故召回处理、DAC、输入/输出信号处理、数据通信与处理。

2.Invensys TrIconex：冗余容错控制系统，最现代的基于三重模块冗余（TMR）结构的容错控制器。

3.WestInghouse（西屋）：OVATION系统、WDPF系统、MAX1000系统备件。

4.Rockwell Allen-Bradley：ICS TRIPLEX、RelIance Ryan、SLC 500/1747/1746、MIcroLogIx/1761/1763/1762/1766/1764、CompactLogIx/1769/1768、LogIx 5000/17956/176774,PLC-5/1771/1785等

5.SchneIder ModIcon：Quantum 140系列处理器、控制卡、电源模块等。

6.ABB：工业机器人零配件DSQC系列（2号、3号、4号、S4C号、S4C号、IRC5号），

7.百利INFI 90等

8.Motorola（摩托罗拉）：MVME 162、MVME 167、MVME1772、MVME177等系列。

9.XYCOM：I/O、VME板和处理器。

10.GE FANUC（GE FANUC）：模块、卡、驱动器等备件。

11.Yaskawa（安川）：伺服控制器、伺服电机、伺服驱动器。

12.Bosch Rexroth（博世力士乐）：Indramat、I/O模块、PLC控制器、驱动模块等。

13.Woodward（伍德沃德）：SPC阀位控制器，PEAK150数字控制器。

14.工业机器人系统备件

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