WOODWARD 8200-1302（505D）数字汽轮机调速器

一、基础信息

• 型号：8200-1302
• 系列：505D 一体化图形界面数字调速器（蒸汽轮机专用）
• 品牌：伍德沃德 Woodward
• 典型应用：工业蒸汽轮机、热电联产机组、船用汽轮机转速 / 负荷 / 压力闭环控制

二、电气电源规格

1. 供电电压：18～36 VDC 隔离直流
2. 整机功耗：≤25W，额定工作电流约 4.3A
3. 电源隔离：全回路电气隔离，抗工业干扰
4. 过压等级：OVC III，污染等级 3

三、IO 通道硬件配置

1. 转速采集（双通道冗余）

• 2 路独立测速输入，兼容磁阻探头 MPU、电涡流探头、接近传感器
• 零转速检测、峰值超速记录、3 段临界转速避让功能

2. 模拟量输入 AI（8 路，4–20mA，自带回路供电）

• 单通道可组态 27 种功能：进汽压力、排汽压力、油温、缸温、负荷、阀位、抽汽压力等
• 4–20mA 标准工业信号，隔离采集

3. 模拟量输出 AO（2 路 4–20mA）

• 主汽阀控制输出（驱动电液转换器 / 伺服阀）
• 阀位反馈、负荷远程变送输出

4. 数字开关量输入 DI（共 20 路触点输入）

• 4 路默认硬逻辑：遮断、升速、复位、降速
• 剩余 16 路可自定义：外部跳闸、外部报警、远程启停、遥控模式切换等
• 区分 10 路跳闸 DI、10 路报警 DI，带 RTC 事件时间戳记录

5. 继电器输出 DO（8 路 Form-C 常开常闭）

• 超速跳闸、低转速报警、高负荷、阀位故障、控制器故障、运行状态等
• 触点容量：250VAC/5A，30VDC/5A

四、人机界面 HMI

• 显示屏：8.4 英寸彩色 LCD 图形界面，薄膜按键一体化面板
• 操作模式：运行模式、组态模式、校准模式三模式锁定
• 存储：64MB 程序 / 事件记录存储，故障、跳闸、报警历史曲线归档
• 控制算法：双 PID 转速 / 负荷动态，远程不等率、频率死区可调
• 启动逻辑：冷热态自动升速程序，可自定义暖机、临界跨区曲线

五、通信接口

1. RS232：本地调试、上位机组态
2. RS485：Modbus RTU（DCS/PLC 数据交互）
3. 以太网：可选，远程监控、趋势上传
4. 支持 MODBUS 读写转速、负荷、阀位、报警、设定值

六、环境与机械参数

1. 工作温度：-30℃ ～ +70℃（-22℉～158℉）
2. 存储温度：-40℃ ～ +85℃
3. 相对湿度：5%～95%，无冷凝
4. 防护等级：前面板 IP54
5. 安装方式：控制柜嵌入式面板安装
6. 外形尺寸：229×203×91 mm（长 × 宽 × 深）
7. 整机重量：约 2.5kg
8. 外壳认证：IACS UR E10（商用船级）、ATEX 防爆、CE、UL、CSA 认证

七、控制性能指标

1. 稳态转速控制精度：±0.05% 额定转速
2. 闭环响应时间：＜1s
3. 控制模式：转速闭环、负荷闭环、抽汽 / 背压复合控制、阀位限制
4. 保护逻辑：超速跳闸、低转速遮断、阀位超限、信号丢失、电源故障全联锁保护

八、电磁兼容 EMC

• 抗干扰标准：EN 61000-6-2 工业通用抗扰标准，适用于电厂、化工强电磁现场

九、核心功能汇总

1. 冷热机全自动启动序列、临界转速自动避让
2. 转速 / 负荷 / 压力多回路复合调节
3. 双通道冗余测速，多重超速保护
4. 全事件带时间戳故障记录、历史趋势曲线
5. 远程遥控升速 / 降速、负荷给定、模式切换
6. 多段不等率、频率死区、负荷限制、阀位上下限组态
7. 完整跳闸、报警继电器输出，方便外接声光报警、遮断电磁阀

# WOODWARD 8200-1302 (505D) Digital Steam Turbine Governor ## I. Basic Information Model: 8200-1302 Series: 505D Integrated Graphic Digital Governor (Dedicated for Steam Turbines) Brand: Woodward Typical Applications: Closed-loop control of speed, load and pressure for industrial steam turbines, cogeneration units and marine steam turbines ## II. Electrical Power Specifications Supply Voltage: Isolated DC 18～36 VDC Total Power Consumption: ≤25W, rated operating current approx. 4.3A Power Isolation: Full-circuit electrical isolation with strong immunity to industrial interference Overvoltage Category: OVC III; Pollution Degree: 3 ## III. Hardware Configuration of I/O Channels 1. Dual Redundant Speed Measurement 2 independent speed pickup inputs, compatible with magnetic pickup (MPU), eddy current probe and proximity sensor Functions including zero-speed detection, peak overspeed recording and 3-stage critical speed avoidance 2. Analog Input (AI): 8 channels, 4–20mA with built-in loop power supply Each channel configurable for 27 functions: inlet steam pressure, exhaust pressure, oil temperature, cylinder temperature, load, valve position, extraction pressure, etc. Isolated acquisition of standard 4–20mA industrial signals 3. Analog Output (AO): 2 channels of 4–20mA Main steam valve control output (driving electro-hydraulic converters / servo valves) Transmission output for valve position feedback and remote load signal 4. Digital Discrete Input (DI): Total 20 contact inputs 4 channels default hard logic: Trip, Speed Up, Reset, Speed Down Remaining 16 channels fully customizable: external trip, external alarm, remote start/stop, remote mode switching, etc. Divided into 10 trip DI channels and 10 alarm DI channels, with RTC timestamp for all event records 5. Relay Output (DO): 8 Form-C contacts (normally open & normally closed) For overspeed trip, low speed alarm, high load, valve position fault, controller fault, running status indication, etc. Contact Rating: 250VAC/5A, 30VDC/5A ## IV. Human-Machine Interface (HMI) Display: 8.4-inch color LCD graphic screen, integrated panel with membrane keys Operation Modes: Three lockable modes – Run Mode, Configuration Mode, Calibration Mode Storage: 64MB memory for program and event logging; archived historical curves of faults, trips and alarms Control Algorithm: Dual PID dynamic control for speed and load; adjustable remote droop and frequency dead band Startup Logic: Automatic speed-up sequence for cold & hot turbine conditions; customizable warm-up and critical speed crossing curves ## V. Communication Interfaces RS232: Local debugging and upper computer configuration RS485: Modbus RTU for data exchange with DCS/PLC Ethernet (Optional): Remote monitoring and trend data upload Modbus support for reading & writing of speed, load, valve position, alarms and setpoints ## VI. Environmental & Mechanical Parameters Operating Temperature: -30℃ ～ +70℃ (-22℉～158℉) Storage Temperature: -40℃ ～ +85℃ Relative Humidity: 5%～95%, non-condensing Front Panel Protection Class: IP54 Mounting: Embedded panel mounting in control cabinet Overall Dimensions: 229×203×91 mm (Length × Width × Depth) Net Weight: Approx. 2.5kg Shell Certifications: IACS UR E10 (marine classification), ATEX explosion-proof, CE, UL, CSA ## VII. Control Performance Indicators Steady-state speed control accuracy: ±0.05% of rated speed Closed-loop response time: ＜1s Control Modes: Speed closed-loop, load closed-loop, combined extraction/backpressure control, valve position limiting Protection Logic: Full interlock protection including overspeed trip, low speed shutdown, valve position over-limit, signal loss and power supply failure ## VIII. Electromagnetic Compatibility (EMC) Immunity Standard: EN 61000-6-2 generic industrial immunity standard, applicable to power plants, chemical plants and other high electromagnetic interference sites ## IX. Summary of Core Functions - Fully automatic startup sequence for cold & hot turbines, automatic critical speed avoidance - Multi-loop combined regulation of speed, load and pressure - Dual redundant speed measurement and multi-stage overspeed protection - Timestamped fault records and historical trend curves for all events - Remote speed up/down, load setpoint adjustment and mode switching - Configurable multi-stage droop, frequency dead band, load limits and valve position upper/lower limits - Complete relay outputs for trips and alarms, easy connection to external audible & visual alarms and trip solenoid valves